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When you first enter the label industry, you have some revelations.
October 10, 2024
By: Steve Katz
Associate Editor
When you first enter the label industry, you have some revelations. The first one, of course, is realizing that narrow web labeling is, in fact, a comprehensive industry in and of itself. Part packaging and part printing, it’s many nuances truly make it interesting from multiple perspectives, as it incorporates both design creativity and advanced manufacturing processes. One of the big revelations I had when I started here took place when I learned about in-mold labels, aka IML. I asked, “Wait, that’s a label?” To my eyes at the time, those plastic detergent and yogurt containers were adorned with the graphics and lettering directly printed on it – somehow. Had no idea that an actual label was manufactured into the plastic. And once I learned more, I gained a greater appreciation for in-mold labels and the advantages they provide. IML offers brand owners several benefits. These include enhanced durability, visual appeal, and design flexibility. They also offer sustainability advantages – something that’s become a chief concern for both consumers and brand owners alike. Many IML materials are made from recyclable plastics, and the in-mold manufacturing process is said to generate less waste compared to traditional labeling methods. Also, since in-mold labels literally become part of the packaging, there’s no need for additional adhesives or secondary processes that contribute to environmental waste. Additionally, the efficiency of the IML production process can lead to a reduced carbon footprint. Fewer materials and resources are needed in comparison to conventional labeling, where separate labeling and packaging processes can generate more waste and emissions. You can say IML is something of a sub-niche to the packaging industry niche that is narrow web label converting. Within the world of IML are suppliers and converters that specialize in the format, and there is even an association dedicated to supporting it – the In-Mold Decorating Association (IMDA). Let’s take a moment to join the IMDA and celebrate in-mold technology. The IMDA annually recognizes industry leaders in IML, in-mold decorating (IMD) and in-mold electronics (IME) by announcing the winners of the IMDA Awards Competition. The 2024 honorees were revealed at the Plastic Product Decorating Summit on September 19 in Milwaukee, WI, with entries judged based on overall design and complexity; integration of the in-mold element into the part or package; functionality; and innovation in the use of materials and processes. Manufacturing difficulty and complexity of the part, label, design or mold also were considered. This year, there were a number of entries featuring packaging and durable goods submissions that were new to in-mold – brand owners working with label printers, automation providers and molders to convert existing applications to in-mold. This echoes the increasing trend toward sustainable processes and recyclable products. Let’s take a look at few examples of what the IMDA deems this year’s best in-mold labels: Best Label Design for IML Application Winner: Galaxy Chocolate Milk Cup, submitted by label printer MCC Verstraete
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